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永(yong)登祁連(lian)山水(shui)(shui)泥(ni)(ni)有限公(gong)司(si)（以下(xia)簡稱“永(yong)登公(gong)司(si)”）作為西北(bei)地(di)區(qu)最大(da)的單體水(shui)(shui)泥(ni)(ni)制(zhi)造企(qi)業和(he)西北(bei)地(di)區(qu)最大(da)的特(te)種水(shui)(shui)泥(ni)(ni)生產基地(di)，在祁連(lian)山水(shui)(shui)泥(ni)(ni)集團的堅強領(ling)(ling)導和(he)大(da)力支持(chi)下(xia)，持(chi)續高(gao)標準推進數(shu)智(zhi)化改造轉型，成(cheng)功走出了一條“數(shu)字賦能(neng)、效率(lv)提升、綠色(se)發展”的新路徑，成(cheng)為西北(bei)水(shui)(shui)泥(ni)(ni)行業智(zhi)能(neng)化發展的領(ling)(ling)跑者與“領(ling)(ling)航者”。

作為祁連山(shan)水泥集團(tuan)的發祥地和最大的全資(zi)子企業，永登公司(si)近(jin)年(nian)來(lai)嚴格遵循集團(tuan)公司(si)發展(zhan)規(gui)劃，始(shi)終將數智化建設置于發展(zhan)核心位(wei)置，以天(tian)山(shan)材(cai)料《智能工(gong)廠標準2.0》為指引，在原有(you)ERP、BPM、一卡通、EPS等系統基礎上，自(zi)2022年(nian)起(qi)累計(ji)投入9000余萬元(yuan)啟動智能工(gong)廠建設。歷經多輪(lun)技術攻關與系統迭代(dai)，目(mu)前已成功建成天(tian)山(shan)材(cai)料“集成級”智能工(gong)廠，實現了(le)從“傳統制(zhi)造”到(dao)“智能制(zhi)造”的跨越式(shi)轉變(bian)。

持(chi)續(xu)的(de)(de)(de)投入(ru)與(yu)突(tu)破，讓(rang)企業收(shou)獲了一(yi)系(xi)(xi)列沉甸甸的(de)(de)(de)榮譽。永(yong)(yong)(yong)登(deng)公司(si)先后(hou)獲評“甘肅省(sheng)第四(si)批數(shu)字化(hua)(hua)(hua)車間(jian)”“水(shui)泥(ni)(ni)行(xing)業‘十四(si)五’智(zhi)能(neng)(neng)(neng)(neng)制(zhi)造(zao)領航企業”，順利(li)通過(guo)國家“兩(liang)化(hua)(hua)(hua)融合(he)管理體(ti)系(xi)(xi)AAA級(ji)認證(zheng)”標志著永(yong)(yong)(yong)登(deng)公司(si)在數(shu)字化(hua)(hua)(hua)、網(wang)絡化(hua)(hua)(hua)、智(zhi)能(neng)(neng)(neng)(neng)化(hua)(hua)(hua)融合(he)應用上取(qu)得(de)一(yi)定的(de)(de)(de)成效。2025年9月，永(yong)(yong)(yong)登(deng)公司(si)獲評“蘭州市智(zhi)能(neng)(neng)(neng)(neng)工廠”，全(quan)自動化(hua)(hua)(hua)實驗室、礦山5G全(quan)連(lian)接場景、生(sheng)產(chan)運營管理系(xi)(xi)統三大(da)場景同步入(ru)選“智(zhi)能(neng)(neng)(neng)(neng)制(zhi)造(zao)優秀場景”，成為西北水(shui)泥(ni)(ni)行(xing)業數(shu)智(zhi)化(hua)(hua)(hua)轉型的(de)(de)(de)示范單位，為區域(yu)同行(xing)業水(shui)泥(ni)(ni)生(sheng)產(chan)企業提供了可復制(zhi)、可推廣的(de)(de)(de)實踐經驗，同時，也(ye)造(zao)就培養(yang)了一(yi)批攻(gong)堅信息化(hua)(hua)(hua)、智(zhi)能(neng)(neng)(neng)(neng)化(hua)(hua)(hua)建設的(de)(de)(de)人才隊伍。

傳統水泥企業(ye)普(pu)遍面臨“數據(ju)孤島”“協同不暢”“決策滯后(hou)”等痛點，永登(deng)公司從頂層(ceng)設計入(ru)手，構建起“全感知(zhi)、一張網、兩平臺、1+3+N”為核心的智(zhi)能體系架構，為全流程數智(zhi)化(hua)運營筑(zhu)牢根基。

一、“全感知”：筑牢智能運(yun)營“神經末(mo)梢”

“全感(gan)(gan)知”聚(ju)焦(jiao)生(sheng)(sheng)產全流程關(guan)(guan)(guan)鍵(jian)(jian)環節，通過(guo)核(he)心控制設(she)(she)備(bei)智能(neng)化(hua)改造，實(shi)現關(guan)(guan)(guan)鍵(jian)(jian)工序(xu)控制智能(neng)化(hua)與數(shu)據采集(ji)自動(dong)化(hua)。在生(sheng)(sheng)產車間，在線激光粒度(du)(du)分(fen)析儀實(shi)時(shi)(shi)(shi)監測(ce)生(sheng)(sheng)料(liao)、煤粉、水(shui)泥(ni)顆粒級配，配合窯磨專家系統實(shi)時(shi)(shi)(shi)調節操(cao)作參(can)數(shu)，確保產品細度(du)(du)精準達(da)標(biao)；高溫(wen)測(ce)溫(wen)攝(she)像頭(tou)精準捕(bu)捉回轉窯內(nei)溫(wen)度(du)(du)變化(hua)，為窯溫(wen)動(dong)態調控提供實(shi)時(shi)(shi)(shi)數(shu)據支撐；紅外(wai)(wai)熱(re)成(cheng)像系統對預(yu)熱(re)器、水(shui)泥(ni)窯筒體、變壓器等關(guan)(guan)(guan)鍵(jian)(jian)設(she)(she)備(bei)進行24小(xiao)時(shi)(shi)(shi)溫(wen)度(du)(du)監測(ce)，提前預(yu)警過(guo)熱(re)故障風險；狀(zhuang)態檢測(ce)傳(chuan)感(gan)(gan)器實(shi)時(shi)(shi)(shi)監測(ce)設(she)(she)備(bei)震(zhen)動(dong)、溫(wen)度(du)(du)變化(hua)，自動(dong)生(sheng)(sheng)成(cheng)設(she)(she)備(bei)健康報告，實(shi)現設(she)(she)備(bei)預(yu)防性維修。此外(wai)(wai)，原料(liao)成(cheng)分(fen)分(fen)析儀、能(neng)耗(hao)計量儀表等設(she)(she)備(bei)遍布礦山、車間、實(shi)驗室(shi)，形(xing)成(cheng)“全場景、無死角”的數(shu)據采集(ji)網絡，實(shi)時(shi)(shi)(shi)捕(bu)捉生(sheng)(sheng)產、設(she)(she)備(bei)、能(neng)源(yuan)、質量等維度(du)(du)的“第一(yi)手資料(liao)”，為智能(neng)決策提供精準數(shu)據支撐。

二、“一張網”：打通數(shu)據流轉“交(jiao)通動脈”

“一(yi)張網(wang)”以工業(ye)互(hu)聯網(wang)為核心，融合光(guang)纖、5G等技(ji)(ji)術(shu)，構(gou)建起覆蓋礦山、車(che)間、辦公樓、實(shi)驗室的(de)全(quan)域(yu)通信(xin)(xin)網(wang)絡(luo)，徹底打通“物物、人(ren)人(ren)、物人(ren)”的(de)互(hu)聯互(hu)通通道(dao)。其中，光(guang)纖網(wang)絡(luo)為大數(shu)據(ju)(ju)傳輸(shu)(shu)提供高速穩定的(de)“主干道(dao)”，保障生(sheng)(sheng)產數(shu)據(ju)(ju)、視頻(pin)監控等大容量信(xin)(xin)息實(shi)時傳輸(shu)(shu)；5G 技(ji)(ji)術(shu)憑借(jie)低(di)延(yan)遲(chi)、廣(guang)連接優勢，在礦山智能調度(du)、視頻(pin)傳輸(shu)(shu)、設備遠程控制(zhi)中發(fa)揮關(guan)鍵作用，確保指令即時響應；UWB技(ji)(ji)術(shu)應用于(yu)人(ren)員(yuan)定位(wei)，精度(du)可達(da)厘米級，為安全(quan)生(sheng)(sheng)產監管(guan)提供精準位(wei)置(zhi)數(shu)據(ju)(ju)。通過 “一(yi)張網(wang)”，礦山原料數(shu)據(ju)(ju)、車(che)間生(sheng)(sheng)產數(shu)據(ju)(ju)、實(shi)驗室檢(jian)驗數(shu)據(ju)(ju)可實(shi)時同步(bu)至(zhi)各業(ye)務系統，實(shi)現數(shu)據(ju)(ju)“無阻礙”流轉。

三、“兩平臺”：打造智能(neng)工廠“中(zhong)樞大腦”

“兩平(ping)(ping)臺”承擔數(shu)據(ju)(ju)(ju)(ju)整(zheng)合、業(ye)(ye)務(wu)(wu)管(guan)(guan)(guan)(guan)控與(yu)智(zhi)能(neng)(neng)決(jue)(jue)策(ce)的(de)(de)核心職能(neng)(neng)，分(fen)為生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)運(yun)(yun)(yun)營管(guan)(guan)(guan)(guan)理(li)平(ping)(ping)臺與(yu)數(shu)據(ju)(ju)(ju)(ju)中(zhong)臺。生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)運(yun)(yun)(yun)營管(guan)(guan)(guan)(guan)理(li)平(ping)(ping)臺集成生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)管(guan)(guan)(guan)(guan)理(li)、質量管(guan)(guan)(guan)(guan)理(li)、設備管(guan)(guan)(guan)(guan)理(li)、能(neng)(neng)源(yuan)管(guan)(guan)(guan)(guan)理(li)、安全(quan)(quan)環保(bao)管(guan)(guan)(guan)(guan)理(li)等(deng)16個業(ye)(ye)務(wu)(wu)模(mo)(mo)塊(kuai)(kuai)，實現(xian)(xian)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)全(quan)(quan)流(liu)程“一站(zhan)式”管(guan)(guan)(guan)(guan)控—生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)管(guan)(guan)(guan)(guan)理(li)模(mo)(mo)塊(kuai)(kuai)實時監控生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)線運(yun)(yun)(yun)行(xing)狀態，可根據(ju)(ju)(ju)(ju)訂單需求(qiu)動態調(diao)整(zheng)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)計劃(hua)，科學安排(pai)設備開停機，自(zi)動生(sheng)(sheng)(sheng)(sheng)(sheng)成生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)運(yun)(yun)(yun)行(xing)分(fen)析報表(biao)；質量管(guan)(guan)(guan)(guan)理(li)模(mo)(mo)塊(kuai)(kuai)對原燃(ran)材料及產(chan)(chan)(chan)品(pin)質量進(jin)行(xing)全(quan)(quan)自(zi)動檢(jian)測，開展全(quan)(quan)方位(wei)管(guan)(guan)(guan)(guan)控，保(bao)證出廠產(chan)(chan)(chan)品(pin)100%合格；設備管(guan)(guan)(guan)(guan)理(li)模(mo)(mo)塊(kuai)(kuai)以(yi)全(quan)(quan)生(sheng)(sheng)(sheng)(sheng)(sheng)命周期為主線，開展自(zi)動點檢(jian)分(fen)析、檔案(an)管(guan)(guan)(guan)(guan)理(li)及預防性(xing)維修，提升設備可靠性(xing)；能(neng)(neng)源(yuan)管(guan)(guan)(guan)(guan)理(li)模(mo)(mo)塊(kuai)(kuai)自(zi)動統計能(neng)(neng)耗數(shu)據(ju)(ju)(ju)(ju)，生(sheng)(sheng)(sheng)(sheng)(sheng)成多維度(du)分(fen)析報告(gao)，為節能(neng)(neng)降耗提供(gong)方向(xiang)；安全(quan)(quan)環保(bao)模(mo)(mo)塊(kuai)(kuai)整(zheng)合安全(quan)(quan)檢(jian)查、環保(bao)監測功能(neng)(neng)，確保(bao)企(qi)業(ye)(ye)合規(gui)運(yun)(yun)(yun)營。數(shu)據(ju)(ju)(ju)(ju)中(zhong)臺打破(po)數(shu)據(ju)(ju)(ju)(ju)孤島，制定(ding)了300余項數(shu)據(ju)(ju)(ju)(ju)標準(zhun)，涵蓋全(quan)(quan)維度(du)數(shu)據(ju)(ju)(ju)(ju)規(gui)范，解決(jue)(jue)了傳統系統數(shu)據(ju)(ju)(ju)(ju)格式不統一的(de)(de)問題(ti)，目前已整(zheng)合4.34GB 生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)(chan)(chan)運(yun)(yun)(yun)營核心數(shu)據(ju)(ju)(ju)(ju)入湖，既向(xiang)外支撐 ERP、BPM等(deng)系統的(de)(de)數(shu)據(ju)(ju)(ju)(ju)需求(qiu)，又(you)向(xiang)內賦(fu)能(neng)(neng)大數(shu)據(ju)(ju)(ju)(ju)建模(mo)(mo)及各業(ye)(ye)務(wu)(wu)平(ping)(ping)臺的(de)(de)智(zhi)能(neng)(neng)應用，實現(xian)(xian)跨業(ye)(ye)務(wu)(wu)數(shu)據(ju)(ju)(ju)(ju)共享(xiang)。

四、“1+3+N”：實(shi)現生產環(huan)節“可控見效(xiao)”

“1+3+N”是以一(yi)(yi)個數(shu)(shu)字化(hua)(hua)底座(zuo)，三(san)大(da)核心系(xi)(xi)統(tong)和多個專業管理系(xi)(xi)統(tong)為(wei)支(zhi)撐，對關(guan)(guan)鍵(jian)(jian)生產(chan)及(ji)控(kong)(kong)(kong)制(zhi)設(she)備進行(xing)智(zhi)能化(hua)(hua)改造，實現(xian)關(guan)(guan)鍵(jian)(jian)生產(chan)環節的(de)控(kong)(kong)(kong)制(zhi)智(zhi)能化(hua)(hua)和數(shu)(shu)據采集自(zi)動化(hua)(hua)，先后建設(she)了生料(liao)(liao)(liao)磨(mo)智(zhi)能專家控(kong)(kong)(kong)制(zhi)系(xi)(xi)統(tong)、原煤自(zi)動采樣分(fen)(fen)析(xi)(xi)(xi)、設(she)備在(zai)(zai)線監測(ce)(ce)(ce)系(xi)(xi)統(tong)、煤磨(mo)智(zhi)能專家控(kong)(kong)(kong)制(zhi)系(xi)(xi)統(tong)、全(quan)自(zi)動化(hua)(hua)驗室、智(zhi)能倉(cang)儲系(xi)(xi)統(tong)、DCS、中(zhong)子(zi)在(zai)(zai)線配料(liao)(liao)(liao)系(xi)(xi)統(tong)、智(zhi)能礦山系(xi)(xi)統(tong)、自(zi)動插袋機(ji)、在(zai)(zai)線粒度(du)分(fen)(fen)析(xi)(xi)(xi)儀、自(zi)動裝車機(ji)等(deng)19項配套環節。在(zai)(zai)高溫(wen)風機(ji)、磨(mo)機(ji)等(deng)73臺(tai)關(guan)(guan)鍵(jian)(jian)設(she)備上安(an)裝953個測(ce)(ce)(ce)點，實時(shi)采集振動、溫(wen)度(du)、壓(ya)力等(deng)數(shu)(shu)據，設(she)備出現(xian)異常狀態時(shi)自(zi)動推送預(yu)警；在(zai)(zai)全(quan)部12臺(tai)水(shui)泥窯磨(mo)系(xi)(xi)統(tong)中(zhong)建設(she)一(yi)(yi)鍵(jian)(jian)啟停及(ji)專家控(kong)(kong)(kong)制(zhi)系(xi)(xi)統(tong)，使主機(ji)啟停時(shi)間控(kong)(kong)(kong)制(zhi)在(zai)(zai)8分(fen)(fen)鐘以內，較人工操作最(zui)大(da)縮短32分(fen)(fen)鐘，同時(shi)實現(xian)標準煤耗(hao)降(jiang)低1.5%、熟料(liao)(liao)(liao)電(dian)耗(hao)降(jiang)低1.3%。在(zai)(zai)窯爐(lu)、磨(mo)機(ji)等(deng)核心環節部署紅(hong)外熱成像(xiang)儀、高溫(wen)測(ce)(ce)(ce)溫(wen)攝像(xiang)頭、氣體分(fen)(fen)析(xi)(xi)(xi)儀等(deng)設(she)備，實時(shi)監測(ce)(ce)(ce)溫(wen)度(du)場分(fen)(fen)布(bu)、氣體成分(fen)(fen)與(yu)物料(liao)(liao)(liao)狀態。通(tong)過 “物流一(yi)(yi)卡通(tong)” 系(xi)(xi)統(tong)追蹤物資進出廠全(quan)流程，利用(yong) AI 視頻監控(kong)(kong)(kong)實現(xian)人員定(ding)位、違章作業識別與(yu)礦區電(dian)子(zi)圍欄(lan)管理。

未來(lai)，永(yong)登(deng)公(gong)司將繼續加大智能化投(tou)入，以數字賦(fu)能深(shen)化轉型(xing)，持續引領(ling)西北水泥行業(ye)數字化轉型(xing)、智能化改(gai)造步伐(fa)，為傳統產業(ye)高(gao)質量(liang)發展注入更(geng)多強勁動力(li)，增添更(geng)多“智造”力(li)量(liang)。